A company currently ships its product from 5 plants to 4 warehouses. It is considering closing | |||||||
one or more plants to reduce cost. What plant(s) should the company close, in order to | |||||||
minimize transportation and fixed costs? | |||||||
Transportation Costs (per 1000 products) | |||||||
Plant 1 | Plant 2 | Plant 3 | Plant 4 | Plant 5 | |||
Warehouse 1 | $4,000 | $2,000 | $3,000 | $2,500 | $4,500 | ||
Warehouse 2 | $2,500 | $2,600 | $3,400 | $3,000 | $4,000 | ||
Warehouse 3 | $1,200 | $1,800 | $2,600 | $4,100 | $3,000 | ||
Warehouse 4 | $2,200 | $2,600 | $3,100 | $3,700 | $3,200 | ||
Open/close decision variables | |||||||
Plant 1 | Plant 2 | Plant 3 | Plant 4 | Plant 5 | |||
Decision | 0 | 0 | 0 | 0 | 0 | ||
Number of products to ship (per 1000) | |||||||
Plant 1 | Plant 2 | Plant 3 | Plant 4 | Plant 5 | Total | Demand | |
Warehouse 1 | 0 | 0 | 0 | 0 | 0 | 0 | 15 |
Warehouse 2 | 0 | 0 | 0 | 0 | 0 | 0 | 18 |
Warehouse 3 | 0 | 0 | 0 | 0 | 0 | 0 | 14 |
Warehouse 4 | 0 | 0 | 0 | 0 | 0 | 0 | 20 |
Total | 0 | 0 | 0 | 0 | 0 | ||
Capacity | 0 | 0 | 0 | 0 | 0 | ||
Distr. Cost | $0 | $0 | $0 | $0 | $0 | ||
Fixed Cost | $0 | $0 | $0 | $0 | $0 | ||
Total Cost | $0 | $0 | $0 | $0 | $0 | $0 | |
Problem | |||||||
A company currently ships products from 5 plants to 4 warehouses. The company is considering the option of | |||||||
closing down one or more plants. This would increase distribution cost but perhaps lower overall cost. What | |||||||
plants, if any, should the company close? | |||||||
Solution | |||||||
1) The variables are the decisions to open or close the plants, and the number of products that should be | |||||||
shipped from the plants that are open to the warehouses. In worksheet Facility these are given the names | |||||||
Open_or_close and Products_shipped. | |||||||
2) The logical constraints are | |||||||
Products_shipped >= 0 via the Assume Non-Negative option | |||||||
Open_or_close = binary | |||||||
The products made can not exceed the capacity of the plants and the number shipped should meet the | |||||||
demand. This gives | |||||||
Products_made <= Capacity | |||||||
Total_shipped >= Demand | |||||||
3) The objective is to minimize cost. This is given the name Total_cost on the worksheet. | |||||||
Remarks | |||||||
It is often possible to increase the capacity of a plant. This could be worked into the model with additional 0-1 | |||||||
or binary integer variables. The Solver would find out if it would be profitable to extend the capacity of a plant. | |||||||
It could also be interesting to see if it would be profitable to open another warehouse. An example of this can | |||||||
be found, in somewhat modified form, in the capacity planning model in the Finance Examples workbook. | |||||||